China Zhaowei Micro Gearbox Motor Module for Communication Products gearbox drive shaft

Item Description

 

 

Merchandise Parameters

Product:  ZWBMD571571-168

• Rated Voltage: 3.0V
• No Load Speed: 98 rpm
• No Load Current: 80mA
• Rated Load Speed: 86 rpm
• Rated Load Current: 220mA
• Rated Load Torque: 106 gf.cm
• Rated Torque of Equipment Box: 2,000 gf.cm
• Instantaneous Torque of Gear Box: 6,000 gf.cm
• General Length L: 34 mm
• Gear Box Size L1: 19 mm

Product	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Size L1
	Rated	At No Load		At Rated Load				Overall Duration L
	Voltage	Velocity	Recent	Pace	Recent	Torque
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWBMD571571-46	three.	375	eighty	315	215	39	three.8	30.nine	2000	6000	46	15.9
ZWBMD571571-sixty nine	3.	250	80	210	215	fifty eight	five.seven		2000	6000	sixty nine
ZWBMD571571-102	3.	169	eighty	142	215	86	eight.4		2000	6000	102
ZWBMD571571-151	3.	114	80	96	215	127	twelve.five		2000	6000	151
ZWBMD571571-168	3.	98	80	86	220	106	ten.4	34	2000	6000	168	19
ZWBMD571571-249	three.	sixty six	eighty	58	220	158	fifteen		2000	6000	249
ZWBMD571571-368	3.	forty five	80	39	220	233	23		2000	6000	368
ZWBMD571571-546	three.	30	80	27	220	346	34		2000	6000	546
ZWBMD571571-809	three.	twenty	80	18	220	512	fifty		2000	6000	809

above specs just for reference and customizable in accordance to requirements.

Remember to permit us know your needs and we will offer you with micro transmission solutions.

Thorough Photos

 

 

Application

Wise wearable devices	look at,VR,AR,XR and etc.
Home software	kitchen appliances, stitching machines, corn popper, vacuum cleaner, garden resource, sanitary ware, window curtain, intelligent closestool, sweeping robotic, electrical power seat, standing desk, electric couch, Television, personal computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito internet, smart cupboard, smart wardrobe, computerized soap dispenser, UV baby bottle sterilizer, lifting very hot pot cookware, dishwasher, washing equipment, food breaking device, dryer, air conditioning, dustbin, coffee equipment, whisk,smart lock,bread maker,Window cleaning robot and and many others.
communication tools	5G base station,movie conference,cellular mobile phone and and so on.
Workplace automation equipments	scanners, printers, multifunction equipment copy equipment, fax (FAX paper cutter), personal computer peripheral, bank machine,  monitor, lifting socket,  display,notebook Laptop and etc.
Automotive products	conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis management gadget, head light beam level adjuster, car drinking water pump, car antenna, lumbar help, EPB, vehicle tail gate electrical putter, HUD, head-up exhibit, automobile sunroof, EPS, AGS, auto window, head restraint, E-booster, car seat, vehicle charging station and and so forth.
Toys and models	radio manage product, computerized cruise control, ride-on toy, instructional robotic, programming robotic, health-related robotic, automated feeder, smart creating blocks, escort robot and and many others.
Health care equipments	blood pressure meter, breath machine, health-related cleaning pump, health-related mattress, blood force displays, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow handle valves, seismic testing,computerized reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,clever express cabinet and and many others.
Electric powered energy tools	electric powered drill, screwdriver,backyard tool and and so forth.
Precision instruments	optics instruments,automated vending machine, wire-stripping device and and so forth.
Personalized care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial elegance tools, hair roller,Electrical threading knife,Energy Ideal PORE, Puff equipment,eyebrow tweezers and and so forth.
Client electronics	camera, cellular phone,digital digital camera, automated retracting system,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial vehicle),surveillance digicam,PTZ digital camera, rotating sensible speaker and and so on.
robots	academic robotic, programming robot, healthcare robotic, escort robotic and and so forth.

Business Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was set up in 2001,We give the total push solution for customers from style, tooling fabrication, components production and assembly. 

Workshop

Testing Tools

1) Aggressive Rewards

• 1) Competitive Positive aspects
  19+yr encounter in producing motor gearbox
  We give complex support from r&d, prototype, testing, assembly and serial generation , ODM &OEM
  Aggressive Cost
  Merchandise Overall performance: Lower sounds, Large performance, Prolonged lifespan
  Prompt Shipping: fifteen functioning days soon after payment
  Small Orders Accepted

 2) Main Products

• Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

• Personalized worm and gear transmission machinery
• Precise electromechanical movement module
• Specific component and assembly of plastic and metallic powder injection.

 

Our Providers

• ODM & OEM
• Gearbox layout and improvement
• Connected technology help
• Micro travel gearbox customized answer

Packaging & Shipping

1) Packing Particulars

packed in nylon firstly, then carton, and then bolstered with wood situation for outer packing.
Or in accordance to client’s necessity.

2) Shipping and delivery Information

samples will be shipped within ten days
batch get foremost time according to the true scenario.

 

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

 

FAQ

FAQ

one. Can you make the gearbox with personalized specs?
Yes. We have style and development team, also a fantastic expression of engineers, every of them have
numerous work many years expertise.

2.Do you provide the samples?
Of course. Our company can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we settle for small buy.

4. Do you have the product in stock?
I am sorry we donot have the merchandise in stock, All items are made with orders.

five. Do you supply engineering assist?
Of course. Our firm have layout and improvement crew, we can offer technological innovation assistance if you
need to have.

six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX and so forth account you supply. 

7.How to spend the income?
We acknowledge T/T in progress. Also we have distinct financial institution account for getting cash, like US dollors or RMB and many others.

8. How can I know the product is suitable for me?
Frist, you need to provide us the far more particulars info about the merchandise. We will advocate the item to you according to your necessity of specification. Soon after you validate, we will prepare the samples to you. also we will offer you some very good improvements in accordance to your solution use.

9. Can I arrive to your business to check out?
Sure, you can appear to our company to go to at anytime, and welcome to check out our company.

ten. How do contact us ?
 Please send an inquiry

/ Piece |

3,000 Pieces (Min. Order)

###

Application:	Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed:	Low Speed
Excitation Mode:	Permanent Magnet
Function:	Control
Casing Protection:	Drip-Proof
Number of Poles:	4

###

Customization:	Available |

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWBMD010010-46	3.0	375	80	315	215	39	3.8	30.9	2000	6000	46	15.9
ZWBMD010010-69	3.0	250	80	210	215	58	5.7		2000	6000	69
ZWBMD010010-102	3.0	169	80	142	215	86	8.4		2000	6000	102
ZWBMD010010-151	3.0	114	80	96	215	127	12.5		2000	6000	151
ZWBMD010010-168	3.0	98	80	86	220	106	10.4	34	2000	6000	168	19
ZWBMD010010-249	3.0	66	80	58	220	158	15		2000	6000	249
ZWBMD010010-368	3.0	45	80	39	220	233	23		2000	6000	368
ZWBMD010010-546	3.0	30	80	27	220	346	34		2000	6000	546
ZWBMD010010-809	3.0	20	80	18	220	512	50		2000	6000	809

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

/ Piece |

3,000 Pieces (Min. Order)

###

Application:	Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed:	Low Speed
Excitation Mode:	Permanent Magnet
Function:	Control
Casing Protection:	Drip-Proof
Number of Poles:	4

###

Customization:	Available |

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWBMD010010-46	3.0	375	80	315	215	39	3.8	30.9	2000	6000	46	15.9
ZWBMD010010-69	3.0	250	80	210	215	58	5.7		2000	6000	69
ZWBMD010010-102	3.0	169	80	142	215	86	8.4		2000	6000	102
ZWBMD010010-151	3.0	114	80	96	215	127	12.5		2000	6000	151
ZWBMD010010-168	3.0	98	80	86	220	106	10.4	34	2000	6000	168	19
ZWBMD010010-249	3.0	66	80	58	220	158	15		2000	6000	249
ZWBMD010010-368	3.0	45	80	39	220	233	23		2000	6000	368
ZWBMD010010-546	3.0	30	80	27	220	346	34		2000	6000	546
ZWBMD010010-809	3.0	20	80	18	220	512	50		2000	6000	809

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

editor by CX 2023-04-13